Unlocking New Capabilities with SINAMICS G220 Variable Frequency Drive

APS Industrial proudly unveils the SINAMICS G220, Siemens’ latest variable frequency drive engineered to revolutionise industrial operations across sectors with enhanced efficiency, security, and future-proofing. Packed with a suite of advanced features, the SINAMICS G220 is an essential asset in modern drive technology, providing a vital solution for diverse and demanding applications.

Efficiency and Performance across Industries

The SINAMICS G220 is engineered for versatile use across various sectors, including food and beverage, pharmaceuticals, chemicals, oil and gas, marine, and general machinery. By enhancing motor control precision, this drive enables users to achieve optimal performance with maximum efficiency, a vital consideration for industries under pressure to meet stringent operational and environmental standards.

Supporting a broad array of motor types, from asynchronous motors to synchronous reluctance and permanent magnet motors, the G220’s flexibility means it can handle diverse operational demands. This adaptability makes the G220 a key solution for industrial environments where varied and challenging applications are common.

Enhanced Engineering and Integration Tools

The SINAMICS G220’s user-centred design includes advanced tools that streamline selection, engineering, and commissioning processes. Its integration with Siemens’ TIA (Totally Integrated Automation) Portal and SINAMICS Startdrive enables simplified system setup and fast diagnostics, supporting a seamless engineering process from initial setup to full operation.

Key tools, such as the SINAMICS Selector app, Siemens Product Configurator (SPC), and TIA Selection Tool (TST), enable swift configuration and commissioning, shortening setup times. The drive’s integrated web server and optional SINAMICS Smart Adapter further enhance ease of use, offering Wi-Fi access for remote diagnostics and support. This level of connectivity means operators can access real-time data quickly, providing crucial insights that improve uptime and reduce maintenance costs.

Built-In Low Harmonic Technology

Designed to improve power quality and efficiency, the G220 incorporates advanced low harmonic technology, which minimises total harmonic distortion (THDi) to less than 5%. This Clean Power technology reduces energy losses and optimises system efficiency, making it an ideal choice for applications with strict harmonic regulations, such as in marine or sensitive industrial environments. For facilities focused on reducing operational energy consumption, this feature provides tangible benefits, driving both environmental and economic advantages.

Security and Safety Integrated

Safety and security are at the forefront of the SINAMICS G220’s design. Equipped with Safety Integrated (SIL3, PLe) functions, this drive meets the highest safety standards. Its ATEX-certified Safe Motor Temperature (SMT) function ensures safe operation in explosive environments, making it a suitable choice for industries like oil and gas, where both personnel safety and operational reliability are paramount.

Security is managed through Siemens’ comprehensive Security Integrated system, which uses a defence-in-depth approach. This system incorporates network and system integrity checks, ensures safe communication between drive and client, and protects against unauthorised firmware manipulations. The Security Integrated wizard simplifies setup and allows for customised security configurations, helping industrial operators safeguard their processes against cyber threats.

Advanced Redundancy for Continuous Operation

The SINAMICS G220 supports system redundancy, ensuring uninterrupted operation even during hardware faults. This capability is especially valuable for critical applications where downtime directly impacts productivity and operational costs. By supporting PROFINET S2 redundancy, the drive can seamlessly switch to backup systems if needed, providing peace of mind in applications that demand high availability and continuous operation.

Digital Twin Technology: Virtual Commissioning and Optimisation

As part of the Siemens Xcelerator portfolio, the SINAMICS G220 uses digital twin technology, allowing operators to simulate drive behaviour under real-world conditions before installation. This virtual commissioning process reduces the need for physical prototypes, minimises commissioning time, and allows engineers to detect and address potential issues early. This innovative approach optimises system design and accelerates time-to-market, making the G220 a powerful asset in industrial automation.

Industrial Edge and Cloud Capabilities

In line with Siemens’ commitment to digitalisation, the SINAMICS G220 includes Industrial Edge and cloud capabilities, offering operators extensive remote monitoring, diagnostics, and data analysis. This connectivity supports predictive maintenance, where real-time data can highlight potential maintenance needs before failures occur. Through advanced analytics, operators can make data-driven decisions, reducing unexpected downtime and optimising overall system performance.

An IIoT option module enables high-frequency data exchange between the drive and Siemens Industrial Edge, offering transparency that is essential for complex industrial applications. With these insights, operators can perform comprehensive system diagnostics, ensuring that machines operate at peak efficiency and reliability.

Comprehensive Hardware and Software Options

The SINAMICS G220 offers a range of hardware and software options, providing a customisable solution that adapts to the specific requirements of various industries. Its communication modules and software extensions, such as SINAMICS Safety Integrated Extended and SINAMICS Motor Control Extended, can be tailored to meet unique operational needs. From energy-efficient motor control to enhanced safety protocols, these options extend the G220’s functionality, ensuring optimal performance across diverse applications.

A Future-Proof Drive for Evolving Industries

Built with tomorrow’s challenges in mind, the SINAMICS G220 is future-proof, featuring an expandable software portfolio that aligns with Siemens’ forward-looking approach to industrial automation. This adaptability is further supported by robust design choices, such as IP55 protection, 3C3 coating, and compatibility with high-efficiency IE5 motors. The G220 is engineered to excel in demanding industrial conditions, ensuring longevity and dependability.

The SINAMICS G220’s digital and physical robustness positions it as a leader in the variable frequency drive market, capable of supporting industries as they transition toward more digital, efficient, and secure operations. Siemens has crafted a solution that addresses the demands of today while preparing companies for the future.

For more information on the SINAMICS G220 and its capabilities, please contact APS Industrial or visit apsindustrial.com.au/sinamics-g220.