Dematic FlexSort SC3 Crossbelt Sorter

The Dematic FlexSort SC3 Crossbelt Sorter is a high-rate, high-accuracy sorting solution for distribution and warehousing operations. Suitable for sorting satchels, pieces, stuffed envelopes, cartons and totes, the sorter uses discrete belt conveyors mounted on carriers in a recirculating loop configuration.

The sorter allows high throughput and precise controlled handling and operational flexibility, along with sustained order accuracy. The sorter cells can be activated anywhere along the sorter loop, making it possible to add and/or move chutes and induction stations, or change the sorter speed without additional hardware installation and commissioning.

The machine’s design is based on a common modular platform that is built around standard commercially available off-the-shelf components. This modular platform provides the foundation around which standardised mechanical, electrical and controls components can be configured.

The engineering allows for multiple configurations, enabling users to select the motion drive and power/data options appropriate for the application.

The sorter drive system can be configured with linear induction drive motors (LIMs) or with linear synchronous motors (LSMs). The LSMs operate using 50% less energy than the LIMs. Additionally, cooling fans are not required.

For power and data transmission, the sorter can be configured with either a bus bar with brush contact technology or with non-contact technology. The contact technology uses a power rail and collector brush on every master carrier. The non-contact solution includes IWLAN RCoax cable communication for data and a high-frequency, energised cable for power transmission. It operates with non-wearing parts, resulting in less maintenance.