Optimising a French sauce and condiment operation

Sidel and Serac have worked to assist Lesieur in its bottling operations in the northern region of France. The French company, which produces oils, sauces and condiments, was looking to boost the productivity of its bottling and reduce scheduling constraints. Sidel’s expertise in bottling and Serac’s in filling and capping meant that the sauce company was able to boost productivity and efficiency, while also introducing a recycled bottle to its product range.

Three Sidel Serac Combis were installed at the Coudekerque plant, with blowing, filling and capping functions. The lines are able to produce bottles from 500 mL to 3 L and the speed ranges from 15,000 bottles per hour all the way up to 30,000.

The plant previously had seven bottling lines, operating at a relatively low speed. With the redevelopment of the facility with the new machinery, there were only five lines. However, despite this, the capacity is higher thanks to the higher operating speed.

The reduction in production lines also meant that the plant is easier to move around. Mould changing time was also shortened, resulting in production downtime being minimised.

The operation’s sustainability increased not just through the use of recycled plastic but with the amount of plastic in each bottle also being reduced. Electricity use was also lowered through optimisation of the oven and lamps, and the reduction in blowing pressures for bottles.

“We have developed an excellent partnership with two historic suppliers, Sidel and Serac, who have proven their expertise in the oil bottling field, while also leveraging the experience of the technicians who have been onsite throughout the project. With this three-sided partnership, we are sure to take a big step forward,” said Christophe Lance, Plant Manager at Lesieur.