Tetra Pak ice cream filling and rotary moulding line

The Tetra Pak ice cream filling line is designed for producing up to 45,000 ice cream cone and cup products per hour. The machine is versatile and able to produce four different varieties on up to 12 lanes simultaneously. It can be used to make a range of ice cream cone and cup products — including flat- and ball-top cones, cups and tubs in multiple shapes and sizes, and logs and cakes in different formats.

The product’s numerous filling architectures include side-by-side filling, tulips, flames, chocolate curls, windmill-style filling, nuts, sauces, liquid chocolate, chocolate discs and pencils. When run at the highest capacity, the machine’s automated changeovers support fast run switching, with automated supply systems for cups and lids designed for maximum output.

The machine’s Big Drum Choice Filler enables cone and cup filling. Flexible in switching between multiple products, it allows users to configure capacity and product range to suit need. Its compact modular design can save floor space and facilitate upscaling. Smooth product repeatability allows all products to look homogenous. The machine also features low waste rates of 1.5% for cones and 2% for cup lines. Its ergonomic design provides food safety and prioritises operator health and safety.

Tetra Pak’s medium-capacity rotary moulding line for ice cream sticks allows manufacturers to produce a variety of stick ice cream products. Built around the Tetra Pak Rotary Moulder, the line is capable of performing everything from moulding to filling. A range of dry dosing options allows users to improve production.

Its rotary moulding technology allows users to expand into more complex value-added products, while providing the necessary creaminess as extrusion. The easily upscalable line allows users to start with a limited investment and expand over time. Multiple automated features and advanced filling options, including bottom-up filling with built-in CIP, are designed to extend plant run time for maximum yield and output.